Friday, September 30, 2016

Modern Hay Baling

Originally this was going to be big (round and square) baling. But then I discovered modern bale pickup equipment to make little square baling less labor intensive.

I have already read this story about the invention of the round bale, so I'm glad I came across it again so that I can reference it.

round bales

big square bales

Slow motion video of a knotter on a Hesston Large Square Baler filmed at 240fps. I still don't understand how they work, but I can see why it is important to keep cleaning them with a leaf blower.
video of bale consolidator so that they can still use small bales. Video of a lower cost "cash crop" consolidator. Another video of a Maxilator.

This video of a self-propelled 4240SP Bail Baron was bad because it was obvious it picked up little bales but you could not see what it did with them until the end. It turns out it bales them into big bales. I guess the advantage is that you can handle them like big bales in the field and storage, but then cut the outer strings and feed with little bales. But this machine looks rather expensive.

IowaDairyBoys video: a composite of scenes of all aspects of hay harvest except tedding and big square bales

Screenshot
I wasn't going to save this video of big square baling until I saw him plug it soon after the screenshot. You can here the slip clutch slipping. They finally show how the blue tractor piles the bales five high. I wonder if he backs up for all four bales on the back. Or if he first creates the pile of four with the front loader, then leaves the pile on the field, turn around and shove the back rack into the pile. You can hear the plunger working in this segmentThis segment of another video implies they do build the pile with the front loader before picking it up with the rear rack. It looks like the guy in the green tractor has a pile on the rear just to counter balance a front load.

Screenshot
BIGBALER 1290: 110 bales per hour high-speed baler. (I switched from an Iframe to a screenshot because the beginning had a lot of PR department nonsense.) I noticed they evidently made the pickup wider. Some farmer's video said Krone was better because the pickup was 8" wider.
Screenshot
Even big bales need to be picked up and stacked.


Unfortunately, this video is heavy on the commercial flavor. One useful tidbit from the audio is that it loads at 5-10 mph.



Big bales also need new equipment during feeding time. I had been skipping videos of that aspect. But I've decided that equipment is also part of the story of modern hay bailing. Here is a video of Maxilator's Bale Spliter.

Screenshot




Video of modern equipment to do small square bales. New Holland self-propelled bale gathering wagon (an excerpt from the previous video). They put up about 50,000 bales a year because they find it easier to use little bales in the feed lot.

Video of Kuhn's bale accumulator. The Kuhn link also shows the grabbers can then be used to pick up the accumulated piles.

Video of a tractor pulling two balers.

Screenshot


HayAndForage


HayAndForage





















Screenshot from video
There is still a market for little square bales because New Holland makes a self-propelled baler. Videos of the left and right sides.

making and stacking big square bales

just gathering bales, with a skid loader and wagon at night. I would think the wagon driver would move closer to the next second bale. Then she mentions this is the first time she ever drove that tractor. Another video where she is pulling a gooseneck with a Ford 350. They also do small bales for some of the smaller horse farms in the area, including feeding big bales to the baler to make small bales!

Screenshot, loads and hauls ten bales


One person solution to loading and stacking big bales. and then bale wrapping and stacking just one at a time because the bales have to be in a single line for the wrapper. And then a front-loader that does 3 bales at a time to the stack. Near the end the loader start making a line for wrapping rather than stacking them for. At the very end, it appears the stacks are just temporary. They later be put into a line and wrapped.

Arcusin Autostack

Round baling he has to stop and backup to drop a bale? No audio? The do a lot of bouncing at these high speeds. then they use a loader and wagon to pick up wrapped bales.

Video of truck with attachments so that it can pickup, haul and stack round bales.

Do this 1930s Farmall also after audio is fixed.

Last HotTimes read was September 9, 2002: Today we do another study in Cranial Rectal Inversion

Video of small: field with kicker, unloading, and mowing.

I can't find the video for the accumulator, but here it is horse drawn!

Screenshot from video
Matthew Kahnke Because you can sell idiot blocks to horse people for like 4 dollars a bale

Screenshot from "Three New Holland stack Cruisers" Video
Screenshot
Another solution as to how to take the labor out of handling small bales.
A video of Britton's straw system: an accumulator, grabber, and a "cuber" to directly load bales into a simi-truck van trailer. (And a skid loader and a big front loader. It ain't cheap.)

Video of loading bales into a "spiral wagon."  Kemper Express BE125 Ballen Automat
Another including unloading, but camera too close. Where is my link to the unloading directly into a barn?

Screenshot, Krone hay pellets
Krone's page
Too slow. Bale big square to beat the rain and then feed bales to a pelletizer in a building
ScreenshotJohn Deere Haying Cuber

Another video of a JD hay cuber?

Collecting big square bales: many forks on a tractor (I already have this somewhere)

A trailer with pickup: it can haul and stack 16 bales. It can pick them up and shove them on the trailer about as fast as he can drive to the next bale.

In the Midwest, the problem is having enough days in a row without any rain (about 3) to let the hay become dry enough to store in the mow without the risk of spontaneous combustion. But now that I think about it, when it was dry enough, baling hay was the priority for the day. I did not realize until I saw this video that hay can get too dry. But it makes sense that the leaves of alfalfa hay would get brittle and break off if it was too dry. After all, the problem with rain while letting the hay dry is that it knocks the leaves off the hay. The hay is still good enough for beef cattle, but not dairy cows.





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